LOADING CAPACITY IN PACKING TOWERS
Database, Correlations & Analysis

Simon Piché, Faïçal Larachi,*Bernard P.A. Grandjean
Department of Chemical Engineering & CERPIC
Laval University, Québec, Canada G1K 7P4

Chem. Eng. & Technol., 24, 373-380 (2001)

 

Errata: U5  in Table 5 should be read as:


Abstract:     Experimental results published in the literature between 1935 and 2000 were used to generate a working database of 558 loading capacity data for randomly dumped packed beds.  The reported measurements were first used to review the accuracy of the few available predicting loading capacity correlations.  The Billet and Schultes semi-empirical correlation (Trans IChemE., 77, 1999, p. 498) emerged as the best prediction method and is recommended for loading transition estimation, only when the constant   of a given packing element is available.  When such a model-dependent parameter is unavailable, an alternative and generalized neural network correlation is proposed to improve the broadness and accuracy in predicting the loading capacity for packed towers.  A combination of five dimensionless groups, namely the liquid Reynolds (ReL), Galileo (GaL) and Stokes (StL) numbers as well as the packing sphericity (N) and one bed number (SB) outlining the tower dimensions were used as inputs of the neural network correlation for the prediction of the loading capacity via the Lockhart-Martinelli parameter (i).  The correlation yielded an absolute average relative error of 21% and a standard deviation of 19.9%. Through a sensitivity analysis, the Stokes number in the liquid phase exhibits the strongest influence on the prediction while the liquid velocity, gas density and packing surface area are the leading physical properties defining the loading level.
Keywords:  randomly packed bed, counter-current flow, loading capacity, neural network, database
 



You can get the  packedbedsimulator.zip  file that contains an Excel worksheet simulator to compute pressure drop, liquid holdup along with loading and flooding capacities.



You may also download our 
Excel worksheets simulators for  Trickle-bed or Flooded Bed reactors.


The neural correlation was developped with the software NNFit